Vibrations are the physical movement or motion of a rotating
machine. Vibrations are always has inherent characteristically with frequency
and amplitude. Since the vibration frequency and amplitude cannot be measured
by sight or touch, this characteristic must be measure and convert into a usable
product that can be analyzed. The apparatus that can convert the mechanical
vibration into an electrical signal is called a transducer. The transducer
output is proportionate to how fast the machine is moving (frequency) and how
much the machine is moving (amplitude). The frequency describes what is wrong
with the machine and the amplitude describe relative severity of the problem.
The motion can be harmonic, periodic and random. All harmonic motion is
periodic. However, all periodic motion not harmonic. Random motion means the
machine moving in unpredictable manner.
Harmonic Motion
Harmonic motion is characteristically a sinusoid or some
distorted version, depending upon the harmonic content. All harmonic motion is
periodic, meaning it repeats at some point in time. In linier system imbalance
in rotating equipment could generate harmonic motion. However, with many
variables such a gear problems, looseness, bearing defects, misalignment such
sinusoids are not often found. It is important to understand that a sine wave
simply a plot of circle against time. All harmonic motion repeatable and just
is one form of periodic motion.
Periodic Motion
All motion that repeats periodically are periodic motion. This
includes harmonic motion, pulse, etc. Periodic motion is any motion that
repeats itself in equal time periods. For example, a misalignment motor
coupling that is loose could have a bump once per revolution of the shaft.
Although this motion is not harmonic it is periodic. The signal will have one
pulse every t seconds as indicated by picture.
PERIODIC MOTION |
Random Motion
Every motion are occurs in a erratic manner and contains all frequencies
in a particular frequency band called random motion. Random motion is any
motion that is not repeatable. Rain hitting a roof and bowling pins being
knocked over are examples. Random motion is also called noise. When random
motion generated by a machine, a recording of the noise played backed ten times
faster than it was recorded can sound like a TV set after the station has
signed off the air. A time signal of random noise will contain all frequencies
in a given range. The frequency spectra from such time signals will be up off
the baseline as indicated by picture. Often, random motion in a machine is
caused by severe looseness.RANDOM MOTION |
In any noise control system, there are three basic elements they
are
1. The sources of noise
2. The path through which the sound travel
3. The receiver of the sound
There are several sources of sound in many situations, various
path for the sound and more than one receiver. The basic principle noise
control would be the same as for the simple case. The object of most noise
control programs is to reduce the noise at the receiver. This may be can do by
making modifications the sources, the
path or the receiver.
The sources of noise or undesirable sound is a vibrating
surface, such panel in an item of machinery. The path for the sound may be the
air between the sources and the receiver as is the case for machinery noise
transmitted directly to operator’s ear. The path may also be indirect, such as
sound being reflected by the wall to person in the room.
Noise Control at The Source
The best solution for a noise control problem is the
modification at the sources of sound. Components of a machine may be modified
to effect a significant change in noise emissions. Noise at the sources may
indicate others problems such as need for maintenance. For example, excessive
noise from roller bearing in machine may indicate wear failure in one of the
rollers in the bearing. Replacement of the defective bearing may also solve the
noise problems, in addition to preventing further mechanical damage to the
machine.
The noise generate by large vibrating panel can be reduced by
applying damping material to the panel surface or by uncoupling the panel from
the vibrating force. Making the panel stiffer by the increasing the panel thickness
or reducing the dimensions of panel may reduce amplitude of vibration.
Noise Control in The Transmission Path
Modification the path through which the noise propagated is
often use when modification of the noise source is not possible. For noise
sources located outdoors, one simple method for noise control would be move the
sound source farther away from receiver.
For noise source located indoors, the transmission path may be
modified placing a wall or barrier between the source and receiver. Reducing of
traffic noise from vehicles on freeways passing nears residential areas and
hospitals has been achieved by installation of acoustics barrier along the
roadway. The more expensive method, the noise control procedure is to enclosed the
sound source in an acoustic enclosure or enclose the receiver in the personnel
booth. The exhaust noise from engines, fans, and turbines is often control by
using mufflers or silencers in the exhaust line for the devices.
Noise Contorl in The Receiver
One possible approach to limit the noise exposure of a worker to
industrial noise is to limit the time during which person is exposed to high
noise levels. The hearing protector (earplugs or acoustics muffs) can be
effective in preventing noise-induced hearing loss in an industrial environment.
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